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Production Systems 2

Module name (EN): Production Systems 2
Degree programme: Engineering and Management, Master, ASPO 01.10.2019
Module code: MAM_19_IP_2.11.PS2
Hours per semester week / Teaching method: 6PA (6 hours per week)
ECTS credits: 8
Semester: 2
Mandatory course: yes
Language of instruction:
Project work

[updated 04.11.2020]
Applicability / Curricular relevance:
DFMME-2a2 Mechanical Engineering, Master, ASPO 01.10.2019, semester 2, mandatory course, Specialization Industrial Production
MAM_19_IP_2.11.PS2 Engineering and Management, Master, ASPO 01.10.2019, semester 2, mandatory course, Specialization Industrial Production
90 class hours (= 67.5 clock hours) over a 15-week period.
The total student study time is 240 hours (equivalent to 8 ECTS credits).
There are therefore 172.5 hours available for class preparation and follow-up work and exam preparation.
Recommended prerequisites (modules):
Recommended as prerequisite for:
MAM_19_IP_3.10.PS3 Production Systems 3

[updated 10.07.2019]
Module coordinator:
Prof. Dr. Jürgen Griebsch
Lecturer: Prof. Dr. Jürgen Griebsch

[updated 31.03.2019]
Learning outcomes:
After successfully completing this module, students will be able to design a plant layout with the following stations for the manufacture of a product: Separating, measuring, force fitting, joining, testing, marking, shipping.
Students will divide the plant layout into individual stations and create one station (Smart Cube) per project group of 4 people (as a rule) in CAD,  including a parts list.
They will be able to evaluate which components, parts, etc. should be procured via purchasing (buy) or in-house production (make).
Students will be familiar with the application of the Smart Cube control and selected/applied handling systems.

[updated 04.11.2020]
Module content:
They will be able to design the layout for a process sequence for the manufacturing of a product with, as a rule, the following stations:
_        Separating,
_        Measuring
_        Force fitting,
_        Joining,
_        Testing,
_        Marking,
_        Shipping
SMART CUBES project; group-oriented project work with the following tasks:
-        Creating a CAD model
-        Creation of a parts list including a make-or-buy analysis
-        Basics of procurement processes and exemplary applications
-        Starting the production of components in the industrial production lab
-       Material and information flow
-        First independent steps in control (components and programming) and robotics (component handling)

[updated 04.11.2020]
Teaching methods/Media:
Seminaristic, interactive instruction.
The "Smart Cubes" project is based on a project handbook that is prepared at the beginning of the course and continuously subject to a target-performance comparison. This will take place in regular workshops with all students or group-specific.
The project will be carried out in teams in order to strengthen social skills, as well as methodological and personal competence.

[updated 04.11.2020]
Recommended or required reading:
Westkämper, Engelbert / Warnecke, Hans-Jürgen; "Einführung in die Fertigungstechnik"
Habenicht, Gerd; "Kleben - erfolgreich und fehlerfrei - Handwerk, Praktiker, Ausbildung, Industrie"
Ralf Berning; "Grundlagen der Produktion: Produktionsplanung und Beschaffungsmanagement (Taschenbuch)"
Pahl/Beitz: Engineering Design - A Systematic Approach. Springer-Verlag, London.
Ehrlenspiel, K.; Meerkamm, H.: Integrierte Produktentwicklung - Denkabläufe, Methodeneinsatz, Zusammenarbeit. Carl Hanser Verlag, München.
Scholz, U.; Pastoors, S.; Becker, J.; Daniela Hofmann, D.; Van Dun, R.: Praxishandbuch Nachhaltige Produktentwicklung. Spinger-Verlag.
Gevatter, Grünhaupt; Handbuch der Mess- und Automatisierungstechnik in der Produktion; Springer Verlag, 2006; ISBN: 978-3-540-21207-2
Overmeyer, L.; Steuerungstechnik _ Eine praxisnahe Einführung; Springer Verlag, 2020; ISBN 978-3-540-36043-8
Haun, M.; Handbuch Robotik _ Programmieren und Einsatz intelligenter Roboter, Springer Verlag 2013; ISBN 978-3-642-39858-2
Hesse, S., Malisa, V.; Taschenbusch Robotik _ Montage _ Handhabung; Hanser Verlag, 2016; ISBN: 978-3-446-44365-5
Erlach, K.; Wertstromdesign - Der Weg zur schlanken Fabrik; Springer Verlag, 2010; ISBN: 978-3-540-89866-5
Linß, G.; Qualitätsmanagement für Ingenieure; Hanser Verlag, 2018; ISBN: 978-3-446-44042-5

[updated 04.11.2020]
[Sun Nov 28 13:36:31 CET 2021, CKEY=mp2, BKEY=mm2, CID=MAM_19_IP_2.11.PS2, LANGUAGE=en, DATE=28.11.2021]